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STMMA-FD Expandable Copolymer Resin Beads

STMMA-FD Expandable Copolymer Resin Beads

  • STMMA-FD Expandable Copolymer Resin Beads
  • STMMA-FD Expandable Copolymer Resin Beads
  • STMMA-FD Expandable Copolymer Resin Beads
  • STMMA-FD Expandable Copolymer Resin Beads

STMMA-FD Expandable Copolymer Resin Beads

The STMMA-FD is one of the series of STMMA products, it is a kind of expandable Co-polymer resin bead developed by Castchem mainly used to replace the pure EPS used in the lost foam casting process. The polystyrene Copolymerized with less Methyl Methacrylate(approximately 9:1), this formula co-polymer product was designed to solve the porosity defect and fold defect in castings. Meanwhile, adding the organic bromide as an additive will quickly reduce the molecular weight of polystyrene at elevated temperatures.
 
Brand: Castchem
Company type: Manufacturer
Minimum Order Quantity: 125 KG
Supply Ability: 200MT/month
Applications: Lost foam casting pattern foaming
Product Grade: JB/T11846-2014
Country of origin: QuZhou/ZheJiang/China
 
 
 

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Product Description:

1. Product Characteristics                                                                            

Chemical components: 92% Poly styrene-co-methyl methacrylate(Styrene: MMA=9:1), 8%n-pentane.

Additives: n-Pentane, Organic Bromide,etc

Status: Expandable co-polymer resin beads for lost foam casting

Test Method used: JB/T11846-2014

Features: Uniformly foaming. Rapid gasification. Solution for fold defect.

Appearance: emi-transparent pearl beads

Typical Customer Applications: Aluminum alloy and grey iron castings

 

2. Typical Properties                  Method                     Value                  Unit                                  

Content of volatile(pentane)                   JB/T11846-2014                       >5.5%                            %

Content of moisture                                JB/T11846-2014                       <0.5                               %

T of decomposition                                 JB/T11846-2014                        900                               ℃

Gas evolution of 900℃                            JB/T11846-2014                        700                             ml/g

T for Casting (for gray iron)                    JB/T11846-2014                    1480~1450                       ℃

 

3. Specifications                                                                                

Product

Volatile level for pre-expansion

Expandable Rate

(multiples)

Beads size distribution peak(mm)

Density Suggestion

Suitable for castings with a minimum thickness of

STMMA-FD special

≥ 5.5%

68-85

0.90-1.25

17-19g/L

9~12.5mm

STMMA-FD1#B

≥ 5.5%

65-83

0.71-0.90

18-20g/L

7~9mm

STMMA-FD1#S

≥ 5.5%

65-83

0.60-0.71

18-20g/L

6~7mm

STMMA-FD2#

≥ 5.5%

64-80

0.45-0.60

19-21g/L

4.5~6mm

STMMA-FD3#

≥ 5.5%

63-80

0.35-0.45

21-23g/L

3.5~5mm

STMMA-FD4#

≥ 5.5%

63-80

0.25-0.35

23-26g/L

2.5~3.5mm

 

 

4. Safety                                                                                                                                                         

STMMA-FD Co-polymer should not be exposed to ignition sources(including open flame, sparks, or electrostatic charges) during storage, processing, shipment, and application. Adequate ventilation in all processing areas must be provided to prevent hazardous accumulations of hydrocarbon vapors.    

 

5. Package & Shipping                                                                                  -                                                                                        

Packed in steel drum: N.W=125kgs/drum, G.W=144kgs/drum. Plastic liners are used to maintain product shelf life by retaining the blowing agent. It is also can be packed in 25kg plastic inner bags, that is according to the user’s requirement.

It must be transported according to the condition of UN2211 and chemical hazard class in 9th . 

   

6. Storage                                                                                            -                                                                                       

Shelf-life: 3 months in sealed original package.   

STMMA-FD should be put in a chilled warehouse to protect the blowing agent escaping from raw beads quickly. If you don’t have this condition, it should be stored in a clean, airtight container, put in a cool dry place, and keep away from direct sunlight or close to alkaline substances, acid , moisture, and other impurities.

When you open the package but do not use it up for one time, please make sure to seal the package, which can protect the pentane from volatilization.    

 

7. Pre-expansion                                                                                                                                                         

The pre-expansion of STMMA-FD raw beads should be given saturated steam with 80-90℃ temperature but don’t need pressure, recommended pre-expansion time is 15-30 secs. For expanded bulk density,please see to above-mentioned specifications.

 

8. Intermediate aging                                                                                                                                                               

The recommended aging period for the expanded beads should be between 6-48 hours, depending on the ambient temperature. 

 

If you require any additional materials or information, I will be more than happy to supply it.
Hope to be your best partner.
Tel:+86 17857651655
Whats app/ WeChat: +86 17857651655
Email:eowyn@zj-castchem.com

International Sales Department: Eowyn Jiang

 


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